Rejuvenate.IT – Ozito LTBC18A 18V Line Trimmer to use AEG battery

I have this old Ozito 18V Cordless Line Trimmer. It had worked well in the past, but it had been retired due to the failure of the 18V NiCad battery pack. Nickel Cadmium batteries have a memory effect and will often fail prematurely – usually due to not being used as often or not being kept charged. For whatever reason, one or two of the NiCad cells would fail, then the line trimmer would run slowly.

I had previously added a DC power socket to the handle and could use a laptop power pack to run in conjunction with the failing battery, but it then made it a corded line trimmer. In the end, it was simpler to dispose of the battery pack and get an Ozito electric corded line trimmer, that has been working well for the past few years.

My house sits on a corner block, and going from the garage to the furthest point requires me to use three long outdoor extension leads. I usually have two leads coiled in a bucket – which I drag out as I go, but to do the final edge trimming – I need to take another extension lead and join it on the end. It was such a hassle that I did this only half to a third of the time, with the result being that this particular section looks scruffier than the rest.

Now you know the background. Two years ago, I noticed that there is an adapter socket that takes the AEG 18V Lithium batteries that I use from my cordless drill. It was about $15 and I thought it would be good to try out and rejuvenate my Ozito cordless line trimmer.

During the Covid pandemic, we had a routine that any parcels arriving from overseas, or delivered – would be placed in quarantine. Essentially, this was an area of the house that arriving parcels would be opened to check the contents – then left for a while, so that any potential viruses attached to the parcel would have time to die. Of course, after touching the parcels, we had to sanitise. We did this even for grocery items – placing them in a separate pantry – yes, I know – it was overkill.

Anyway, while fixing the AEG battery – I remembered that I hadn’t finished that battery adapter project, so I went to Jaycar yesterday to get some male automotive spade terminals. I remembered that I needed male spade terminal which were 6.4mm or 1/4″. I bought those in red, but when I got home and disassembled the line trimmer handle, I found that the size I needed was actually 4.8mm. It just goes to show that the carpenter’s rule – measure twice, cut once – also applies to other things. Measure or validate twice, buy once. I will be able to use those terminals elsewhere. Not only that – the battery adapter had very thick wiring – the red terminals can only handle 0.75mm wiring, so I needed at least blue terminals to handle the wiring. Two things wrong.

A check for 4.8mm male spade terminals in blue, couldn’t find solid ones, only those that were expected to be screwed down such as onto a terminal block. I had some older spade terminals, so decided to connect them onto the battery side. I wanted originally to remove that black piece that connected to the old battery pack, but now I will use it this way for now.

Then it was a matter of putting the handle cover back on, then attaching another bolt to hold the battery adapter in place – like this.

I had drilled 3.5mm holes through to the plastic of the handle casing. Then using a M4 stainless steel countersunk bolt of 30mm in length, screwed into the plastic. I did this slowly so that the M4 bolt forces a thread into the hole. If I have any problems with this in the future, I would add an wooden insert to make it a bit more solid.

Now the completed product. The other 5.5mm DC socket, was from an earlier attempt to add external power. The AEG battery pack is 2.5Ah and allowed me to cut some of the grass that was growing up around the fence on the granny flat, and trim the grass next to the brick walls.

Another successful Rejuvenate.IT – getting my old Ozito cordless line trimmer back into operation. I must admit that having used this for a day or two, it does seem to be a bit underpowered. Of course it won’t be as powerful as the corded one, but this one wasn’t breaking the line at all – even when it hits some really tough grass. It might actually be the battery pack that is limiting the current. The battery pack of course is for a drill, so the electronics may perform current limiting.

The other Ozito corded line trimmer would often suddenly spin faster, so I knew that one of the lines had broken off. Then it was a matter of removing the spool, and rethreading the line out again. During a trimming session, I might have to do that several times – and it is a bit frustrating when that happens. With this cordless one, I may never use the corded one again.

Maybe I should try getting one of those Ridgid equivalent battery packs, that are 4Ah or 6Ah. It would help by lasting longer, and maybe

Recharge.IT – Second AEG L1825R 2.5Ah 45 Wh Li-Ion Battery Pack

Back in June 2021, I wrote about recharging one of these battery packs – https://j0hn88.wordpress.com/2021/06/13/recharge-it-aeg-l1825r-2-5ah-45-wh-li-ion-battery-pack/

It happened that a week ago, I went to use my AEG drill and found that the battery wouldn’t work. I had a look, and it wasn’t the battery that I had fixed that time. The AEG brushless drill set that I bought at the time, came with two 18V batteries. This time, it was the second battery that had the issue.

The same sort of thing, remove the screws to get access to the individual lithium cells in the battery pack. I checked the voltages and found that two of them were lower than the others.

It was a matter of getting my Swallow charger out again, then charging each individual cell again. Even the ones that appeared to be fine would be topped up. This will allow all the cells to be in a similar state of charge when I use the battery pack again.

My Swallow charger was set to charge at 2.5A and 3.6V for the Lithium-Ion terminal voltage. The charger will stop automatically once the cell reaches 4.1V and charge current has dropped to almost zero.

While the cells were being charged, I looked up on eBay and found that the Ridgid 4AH battery packs were now around $43.99, so these have gone up $7 in the past two years – much like everything else has been going up.

Here is a photo of my charging setup, currently charging the second last cell. The Swallow is powered by a home-made power supply that provides 13.5V in series with an ammeter so that I can see how much current is being drawn. I built this power supply back in the mid-70’s to power my amateur radio transceiver – which at the time, was a modified Midland CB radio. Incidentally, the box containing the ammeter also has a relay in it, so if the power supply were to turn off, it would automatically connect a 12V battery (not currently plugged into the back terminals).

I had previously noticed that the plastic on one of the banana plugs was going pale and cracking with age, and have bought replacements. I will eventually make up two leads with thicker wires.

I have another project that I will be using this AEG 18V battery pack for. I just need to get a couple of parts before I can do that and let you know what that project is.

Recharge.IT – AEG L1825R 2.5Ah 45 Wh Li-Ion Battery Pack

This is a battery pack from my AEG Brushless Combo Kit.

The Combo kit came with a hammer drill/driver, an impact driver and two battery packs with a charger.  I used this AEG kit when I was building my timber deck back in 2016.  Since then, I had been using the drill/driver sporadically.  Recently when I went to use it, found that the drill would not run so put the battery pack to charge while I used the other battery pack.  After it was fully charged, I found that pressing the test button shows that the battery pack is fully charged, but it still didn’t work on the drill.  I checked the AEG website for my warranty, but found that the battery packs were now out of warranty.

I searched the local Bunnings website for replacements.  These AEG batteries are not cheap, and I could not find the 2.5Ah version.  I did find the 2.0Ah 18V battery pack for $89 or the 3.0Ah 18V battery pack for $129.  I put it aside until I had a chance to do something with it since I still have one working battery pack.

Whilst I was working on the Segway battery pack, I thought that I should check the batteries inside the battery pack.

The battery pack is held together with eight security Torx screws.  Fortunately I have the proper T-10H screwdriver bit so could remove the screws with ease.  Four screws held the top cover.

Another four screws held the sides – these sides need to be removed to expose the tabs on the battery cells inside the battery pack.

To my surprise, both sets of screws were the same length – this is not often the case, so means that I don’t need to keep each set of screws separated.

I used my multimeter to check each cell.  The first one I measured was 2.56V – which wasn’t right.  The remainder all measured 4.1V each, so it appears that this one cell is the problem.  As my Swallow Advance charger was still on the bench, I can use it to charge the bad cell.

I don’t need to kick start the cell, since there is some charge in the cell.

After it completed charging, there wasn’t much capacity delivered. I ran another charge cycle and it topped up a little, but the cell voltage drops from 4.1V down to 3.9V – so it appears that the cell is not retaining its charge capacity.

Anyway, I reassembled the battery pack and put it on my drill and was happy to confirm that the drill now worked with this battery, when it failed to do so the other day. Then I put the battery pack into the AEG charger to let it charge. Again, time will tell if this particular lithium-ion cell will remain usable.

Oh, one more thing – I found on eBay that there are compatible 4Ah battery packs available – a lot cheaper at $36.99 – and appear to be for Ridgid branded drills, and works with AEG. That is always an alternative since replacing a single cell would require dismantling of the battery pack and spot welding the contacts again – I don’t have a battery spot welder, maybe I should get one.