Recharge.IT – Samsung phone batteries

What happens when you are trying to fix a Samsung phone but the battery is flat, and won’t charge in the phone – for various reasons? Of course, find an identical working phone – put the battery in and charge it on that phone.

A while ago, my brother gave me a Samsung Galaxy S2 to look at. The touch-screen wasn’t working, and also the battery was flat. I also have a S2 but his battery also wouldn’t charge in my phone, so I put that aside. I opened up his S2 and was able to locate the display cable, which I think also included the touch-screen – so when I removed that connector and plugged it back in, the touch-screen started working again, so he got the phone back minus the battery.

Some time later, he gave me a Samsung Galaxy S3 to look at. This one had just stopped and would not boot up. It powers up but then stays at the Samsung Galaxy SIII GT-I9300 screen. I wrote about it here.

https://j0hn88.wordpress.com/2015/05/16/research-it-samsung-galaxy-s-iii-gt-i9300-not-booting/

I have the battery for the S3 here still, so I thought about charging it. If the phone doesn’t boot up, then it will not charge the battery – very unlike a laptop. While doing a few Google searches, I came across mention of a TP4056 chip that would charge Lithium batteries. On eBay, these are very cheap – so cheap, that I ordered a few, as in five. I have this idea of getting those Lithium cells, like the 16550’s and converting everything to use Lithium instead of NiCad etc.

Of course, not everything works from 3.7 Volts, so I also ordered a few DC-DC boost converters, which will take the 3.7V and get 9V or even 12V etc. Again, not everything wants 5V, so for some things, it might like 3.3V so I also got some DC-DC buck converters. Oh, wouldn’t it be nice to have boost-buck converters?

In converter nomenclature, boost means to get higher voltage, and buck is to get lower voltage – from the input voltage – got? A boost-buck converter would be able to take any input, within reason and produce any output – within certain limits of course. They are available, but not as cheap as the boost or buck converters. Anyway, I am getting off topic.

So, these TP4056 chargers came in eventually. They can take an input voltage and produce up to 4.2V to charge a lithium cell. The charger also has a mini-USB connector on it, so I plugged in my GPS charger that can output 5V at 1A and tried it out.

I made a little jig to fit the battery and some copper wire, sort-of spring loaded to connect to the battery terminals, then used a couple of jury-rig wire clips to connect the battery to the charger. The TP4056 is set to charge at 1A which should be fine, since most phone batteries are more than 1Ah in size.

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Jury rigged lithium battery charging system

The S3 battery charged ok, even though it is a 3.8V Lithium-Ion battery. Now I have a fully charged S3 battery – what do I do with it, ok – later. I thought I would try the dead S2 battery, so I connected that one, and to my surprise – it started charging. I had previously tried to charge that battery with a specialized battery charger that could handle lithium batteries, but it had failed to charge.

Now, those of you who are know something about lithium batteries will say that this won’t fully charge a 3.8V battery. Of course, the end-point full charge of a 3.8V lithium battery will be about 4.35V whereas the 4.2V is for a 3.7V lithium battery – I certainly agree, however the difference in charge level is only small – perhaps 90+% of charge, and not 100%.

Let me tell you a little secret, which most of you know anyway. A lithium battery has a certain lifetime – defined as the number of full charge cycles. Let us say, for instance that it is 1000. Most of us, will need to charge the phone almost daily – which means that in about 3 years, if we left it to charge overnight, and in the morning – the phone was fully charged, that is a charge cycle. I didn’t finish, in about 3 years or so, the capacity of the battery will be diminished – it may start to happen in 2 years, and if you are lucky, in 3 years or so. By then of course, most people have already upgraded the phone.

So if everyone knows this, how is it a secret? The secret is – what if we don’t fully charge the battery? I.e. for a 3.7V battery that has a full charge voltage at 4.2V – what if we charged it only to 4.1V – and similarly for a 3.8V battery that has a full charge voltage at 4.35V, what if we only charged it to 4.2V? We actually wouldn’t be using up charge cycles – it’s like driving without the odometer clicking over. Theoretically, that battery would still be in top condition even after 10 years! The reason is business – we want you to replace the battery, so that we can sell batteries. We want you to replace the phone since it is getting old, and the new phone can run a lot more apps than the old one. It is just that simple.

Review.IT – Asus Nexus 7 tablet slow charging problem – confirmed fixed.

Here is an update on the Asus Nexus 7 with the slow and intermittent charging problem. Previously I had replaced the USB Charging Connector Flex Cable. Yesterday, while I was out and about, I used the tablet and let it discharge until last night it got to 10%.

I put it on charge and then this morning, I checked the Battery Monitor Widget.

Nexus 7

This is what I saw on the display. The battery level last night was 10%, and during charge it rose steadily – this is what it should be doing. The previous charge was from 80%, but with this latest charge from 10% to full charge working so well, I can now confidently say that the problem is confirmed to be fixed.

Charging started at about 11:35 PM and was completed by 2:20 AM – under 3 hours. The charging problem used to be that it could take days to charge if it did charge, and other times plugging in the charger would indicate that it was charging but was actually draining the battery. This fix cost just over $7 in parts and is relatively easy to do. I will sometime in the future take a closer look at the flex cable that I had removed to determine what might be wrong with it.

Repair.IT – Asus Nexus 7 slow battery charging problem – possibly fixed!

Previously, I had examined an Asus Nexus 7 tablet to investigate the slow and intermittent battery charging problem.  Many users on the internet have complained on numerous forums about this problem.  There were a number of reported resolutions, one being to update the firmware, others to replace the charger, replace the charging cable and replace the tablet. I had tested the battery which appeared to charge reasonably well, using my special charger. Then this Nexus 7 was left for a while, during which time it sat on the backburner – which is a list of non-urgent jobs.

Anyway, a month ago, I came back to this Nexus 7 after finding some further information that suggested that replacing the “USB Charging Connector Flex Cable” had in some cases fixed this slow charging problem. I checked the price of these on eBay, as we do, and found that I could get one for just over $7 delivered. This was reasonable, and certainly cheap enough to try, so I proceeded to buy it, and in due course, last week – it arrived.

USB Charging Connector Flex Cable

I had earlier removed the battery from the Nexus 7. It is stuck on, with double sided tape in two places – I used an old phone card, one of those cheap calling cards, which is thinner than a credit card, and use it to raise the battery up, and pushed the card in to break the adhesive bond. Doing it in this manner, allows the battery to come out without bending or otherwise damaging it – which could cause undesirable results, like explosions or burning or such like. Lithium batteries should never be punctured and if found to be bulging, should not be used.

Last night, I decided it was time to replace this cable, time to see if I could “Repair.IT“. Inside the Nexus 7, the speakers are first removed, three screws hold it in – two black and one silver one. The speakers can stay connected, just moved out of the way. Next the multi-conductor flex cable was unlatched, by raising a black tab – then removed five screws, two of them very small. This cable was now able to be removed, and the new one installed in much the same manner as the removal.

I connected the battery again, then put the tablet on charge using a 2A USB charger. After a short time, I was able to see that the battery was charging. A few minutes later, it was showing that it would fully charge in 30 minutes. The battery had earlier been retested and had about 80% capacity. As it was close to midnight, I decided to let it charge and I would check it in the morning.

This morning, I was happy to see that the battery was showing full charge at 100%. Using the Battery Monitor Widget, an app I had installed previously, I could see that the charging rate in the graphics was very good and had gone to full charge and stayed there. Before, it used to charge very very slowly and if it ever got to full charge, it would drop afterwards even with the charger connected. This new behaviour is definitely an improvement and is more like what it should be doing. Time will tell if this is now fixed, but it does appear to be fixed. I will use the tablet throughout the day and charge it each night and if it continues to charge – then I will be confident of saying that this Nexus 7 slow and intermittent charging problem has been resolved.

Recharge.IT – The saga of the Nexus 7 battery continues

The Nexus 7 battery being charged by my Swallow Advance battery charger completed charging this morning.

IMG_20141215_073455

3328mAh of charge was accepted by the battery – this is a little higher than the 3300mAh charge from the previous day.  If the rated capacity of the 1st generation Nexus 7 is 4375mAh, then this battery’s condition is at about 76% of new.  Each full charge/discharge cycle has a tendency to reduce the lifespan and capacity of a battery.  Most batteries of this type should provide 100% capacity during the first year of its life.  However due to shelf life and storage before use, this capacity may be lower than the rated capacity.  As this battery is at least 2 years old by now, a 76% capacity is actually not too bad and is reasonable for its age.

If you wish to prolong Lithium batteries, you should charge them frequently, but not to full charge, and don’t discharge them all the way.  By having shallow charging and discharge cycles, the life of the battery can be extended.  The downside is that you won’t be able to run the whole day on them otherwise they will go flat.  Always there are advantages and disadvantages, so it is best just to use your normal routine.

Ok – I reconnected the battery to the Nexus 7, and put the back cover on.  I had to press the power button for 30 seconds before it would turn on.  After waiting a while for the screen colour blobs to go around and around, the normal screen came up.  I plugged in the Asus charger and the Nexus displayed “Charging 93%”.  The other applications started up, together with the wireless, and the display was now “Charging 92%”, etc.

After an hour, I noticed that it wasn’t charging, so disconnected the charger and reconnected.  An hour later it is now saying “Charging 82%”.  This is what many Nexus 7 owners are complaining about.  I did vacuum the micro-USB socket – to get rid of dust and lint, which can get in the way of a good connection.  Dust and lint are good at attracting moisture – which then leads to corrosion.  Corrosion is the bane of all electrical connections, so keeping connectors clean is a good idea.  I just vacuumed my Samsung Galaxy S2.

I don’t know the pin code to unlock the tablet – I will have to get that.

Recharge.IT – Nexus 7 – LiPo battery charging and discharging

I have an update on the Nexus 7 battery that I had charged overnight.  The charging was done on my Swallow Advance battery charger which is capable of charging Lithium Polymer batteries among other types.  Now, this tablet is the original one from 2012, and it is supposed to come with a 4375mAh battery.  I was charging it as a 3000mAh – the question is why?  If I am charging a battery of unknown condition, we should not assume that it can accept full charge unless we know something of its condition.  In addition to this, the characteristics of LiPo batteries are probably not well known.  My charger and others in the market will charge at a maximum rate of 1C where the C is the capacity of the battery in Ah, so by choosing 3000mAh, I am setting a maximum charge rate of 3A.  Once I know that the battery is ok, I can choose to charge at its rated value.

Ok, the battery was charged as a 3000mAh battery – and being LiPo, the nominal battery voltage is set to 3.7V and a maximum constant charge voltage of 4.2V.  In comparison to Lithium Ion or LiIo, this is 3.6V and 4.1V respectively.  Exceeding the maximum charge voltage can cause the battery to get into a state of thermal runaway.  You have probably seen on the internet what happens when this occurs.  For this LiPo, it is charged at constant current at the 1C rate until the battery voltage reaches 4.0V.  Then the charger switches to constant voltage of approximately 4.2V.  In reality the battery voltage is dependent on a number of factors, one being the cell resistance.  The charger will stop when the charge current drops to approximately 100mA when the charging voltage or battery voltage equals 4.2V – the battery would then be fully charged.

This morning, the charging had stopped and a capacity was shown as being 3300mAh – meaning that the battery had accepted 3300mAh of charge.  I had then set a conservative discharge current of 0.3A and started a discharge cycle.  Once the battery voltage gets down to 3.7V, it might only have a small capacity remaining – the actual capacity will depend on the battery characteristics which we might not know, but can determine through empirical testing.  In this case, it had already been discharging for 10 hours when I left to play badminton for dinner – it was completed when I returned.  Here is a photo of the battery charger status screen.

IMG_20141214_201813

This shows the current battery voltage to be 3.411V, discharge time of 646min 5 secs and 3225mAh of energy taken out.  This means that the battery is in very good condition, especially if I put in 3300mAh and got out 3225mAh.

This time, I have put it on charge again, but now at the battery capacity of 4000mAh.  This should hopefully increase the charge current, but when I was looking at it – the charge current was being limited to about 2A – it could be that the battery protection circuit is doing this (assuming that it has one).

IMG_20141214_213229

After 72 minutes, it has already gone into the constant charge voltage stage, has received 1377mAh of charge and current charging current of 0.96A – so now, I wait and see what the capacity gets to – it should be higher than 3300mAh.

Now, what does this mean about the original problem – of the Nexus 7 tablet not charging intermittently.  This test has determined that the battery is capable of accepting and delivering charge – in other words, the battery is in good condition.  As LiPo batteries get old, they will stop accepting much charge and deliver less, but not in this case.

We have tried other AC power adapters and this was still happening.  This rules out the power adapter and the battery – the only thing(s) left are the charging circuit in the Nexus 7.  A check on eBay shows that there is a USB charging port flex cable available for the Nexus 7 1st generation – which this is.  It will cost $18 or so – it is probably worthwhile getting it as this may be the problem.  Anyway, first things first – when the battery is fully charged again, I will reconnect it and make sure that the Nexus 7 turns on and sees that it is fully charged.  If it doesn’t do that – it could mean that something else is wrong – it would not be the first time that a battery voltage monitoring circuit has a defect and keeps reporting that the battery voltage is different to what it is.